Environmental Systems
Regenerative thermal oxidation and water treatment solutions
Cabycal has developed product lines designed to ensure compliance with environmental regulations in surface coating facilities. Our solutions focus on energy savings and achieving zero environmental impact.
Environmental Systems for Painting Facilities
With Energy Saving systems, the main objective is to reduce energy consumption in painting installations.
This is a long-term environmental commitment aimed at lowering greenhouse gas emissions.
All painting installations developed by Cabycal undergo an in-depth analysis of energy consumption across the entire coating line, identifying inefficiencies and potential energy-saving opportunities.
In addition, for existing installations requiring upgrades, technical audits are carried out to improve equipment efficiency, achieving energy savings of up to 80% in total installation consumption.
Zero Impact is a design philosophy through which Cabycal implements solutions that reduce the environmental impact of painting installations to a minimum.
The objective is to significantly reduce emissions of Volatile Organic Compounds (VOCs), as well as residual discharges.
Cabycal offers advanced technological solutions that neutralize emissions generated by painting processes, eliminating harmful pollutants before they are released into the environment.
Regenerative Thermal Oxidation and Systems
The solutions offered by Cabycal to reduce VOC emissions include:
Regenerative Thermal Oxidation Systems (RTO)
(Regenerative Thermal Oxidizer – RTO)
Concentration Systems + Regenerative Thermal Oxidation
Royal Decree 117/2003, which transposes European Regulation 1999/13/EC on VOCs, establishes solvent consumption thresholds (t/year) and permitted emission limit values (mgC/Nm3) for each industrial activity sector. Among the most effective technologies for complying with these limits are regenerative thermal oxidation systems, which are custom-designed according to the specific needs of each production process.
What Is Regenerative Thermal Oxidation and Why Is It Important?
Regenerative thermal oxidation is a process that uses high temperatures to eliminate organic contaminants and volatile organic compounds (VOCs) present in industrial exhaust gases.
This system recovers the heat generated during the oxidation process, allowing it to be reused, significantly reducing energy consumption.
It is one of the most effective solutions for reducing air pollution and protecting the environment, while also improving operational efficiency and ensuring compliance with environmental regulations.
High Industrial Technology
The implementation of this technology in the industrial sector has significantly improved operating efficiency over the years.
Cabycal continuously optimizes processes by integrating advanced control systems, high-performance heat exchangers and cutting-edge materials.
Regenerative thermal oxidation and concentration systems allow VOC emissions to be reduced by concentrating pollutants before oxidation, adapting efficiently to different solvent loads and typical VOC ranges found in industrial painting facilities.
These systems achieve high thermal efficiency and maximize energy recovery during the oxidation process, ensuring stable and reliable operation.
Inside Ympacto Cero Cabycal: also offers water and liquid effluent treatment solutions up to zero discharge:
Zero discharge treatment system
Physical-chemical treatment system
Osmotic water production system
Deionised water production system
Effluent Treatment Requirements
Optimized consumption of chemicals and treatment reagents
Modular designs allowing easy expansion and modification
Automated control and dosing systems for treatment processes
Corrosion-resistant materials for long service life
Low maintenance costs and high operational reliability
With all the measures proposed by Ahorro energético and Impacto Cero, Cabycal carries out a carbon footprint analysis of the installation.
Cabycal is committed to achieving zero discharge in every project. To meet this objective, a study of the different technologies is carried out, shaping a combined system that guarantees maximum process efficiency, waste minimisation and the reuse of treated water for industrial use.